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235,Pragati Nagar, Ahmedabad.
Mon - Fri : 09.00 AM - 06.00 PM
+91 97126 92509

We Offer Professional
Architecture Solutions

We prepare the Master Site Plan by carefully evaluating the proposed plant building sizes and strategically positioning them within the site layout. This includes the placement of production plants, storage facilities, utility blocks, electrical infrastructure, and other site infrastructure, all while considering future phase-wise expansions and ensuring smooth connectivity between all areas. Our planning is fully compliant with government regulations and GMP guidelines, with a strong focus on fire safety and environmental precautions throughout the entire facility.

MASTER SITE PLAN : ARCHITECTURAL ENGINEERING

PRODUCTION PLANT & SUPPORTING FACILITY

Our master site plan includes carefully planned spaces for the production plant and supporting facilities. This covers the API intermediate plant, API pharma plant, QC lab, Micro-QC lab, administrative building, R&D centre, ADL lab, pilot plant, hydrogenation plant, and solvent recovery plant. Additionally, we design for hazardous reaction plants that handle complex chemical processes such as chlorination, bromination, nitration, and sulphonation, with future expansion provisions for additional production plants.

STORAGE FACILITY

The storage facility is planned to ensure safe, compliant, and efficient storage of all materials. This includes the raw material warehouse (RM warehouse), finished goods warehouse (FG warehouse), packing material store, explosive solvent storage yard, above-ground solvent yard, underground water storage tanks, engineering store, gas cylinder storage areas, drum storage areas, and scrap storage zones, all strategically located for optimal workflow and safety.

UTILITY INFRASTRUCTURE

A dedicated utility infrastructure is incorporated into the master site plan, with a utility building that houses critical systems such as chilling plants, brine plants, cooling towers, nitrogen plants, air compressors, boiler houses, thermic fluid heaters, purified water systems, vacuum systems, gas scrubbing systems, hot water systems, and an engineering workshop. Utility pipe racks are integrated for smooth and organized distribution across the site.

ELECTRICAL INFRASTRUCTURE

The electrical infrastructure is designed to support all operational needs efficiently. It includes a DP structure, HT panel area, transformer yard, PCC panel room, DG set area, and a robust earthing system. In addition, street lighting is carefully planned, and HT and LT cable racks are provided for seamless connectivity between the PCC panels and various plant buildings.

SITE INFRASTRUCTURE

For overall site organization and accessibility, we design robust site infrastructure consisting of a compound wall for security, security cabins, a main gate, a material gate, an on-site weighing bridge, internal roads, parking areas, pipe racks for utility routing, toilet blocks, and a fully equipped canteen. The site also features a well-laid sewage drainage system connected to a sewage treatment plant, along with a stormwater drainage system to ensure smooth water management.

SAFETY & ENVIRONMENT

We integrate critical safety and environmental infrastructure into the master plan. This includes the design of an effluent segregation system, effluent drainage network, effluent treatment plant (ETP), zero liquid discharge (ZLD) system, and systems for the reuse of treated effluent. The site also incorporates a dedicated fire water pumping station, fire hydrant system, fire sprinkler system, and an EHS (Environment, Health & Safety) room to ensure continuous monitoring and proactive management of safety and environmental compliance.